Tools
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Swage Block |
Just as the hammer was an extension of the smiths right hand, so the tongs with which he held and manipulated the work were an extension of his left. He might have 50 or more pairs of tongs, varying in size and shape of their jaws. There could be hundreds of other tools, each designed to ease the task of cutting, shaping, smoothing and finishing the metal. Sets were wedge shaped cutting tools. "Fullers" were rounded so that they indented rather than cut . When a piece of metal needed to be lengthened, it was " fullered across its width" several times so that it could be lengthened out with a flatter tool with a broad flat edge that was hit from above with a sledge.
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Fullers |
Sledge Hammer |
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Leaf Hammer & Tool |
Tongs |
A
variety of " swages" enabled the smith to mould rods of iron into a particular size
or shape . Larger pieces were formed on the "swage
block", a piece of cast iron pierced and indented with
slots, and grooves. Rigidly mounted
when in use, it was effectively an auxiliary anvil .
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Swage Block |
Anvil Swage |
Another essential tool was
the "mandrel"
used for tying up hoops and rings. Some techniques allowed metal to be
formed with the hammer and tongs only. Two pieces can be joined by vigorous
hammering at " snow-ball heat", while a bar can be made thicker and shorter by
“upsetting” it. One end of the bar is heated, then it is held upright, hot
end on the anvil, and struck up and down on
the face. If the bar is to be reduced , it is subjected to “drawing down”,
hammered on all four sides to keep its shape, it takes several heats as the
smith works along the bar. A hard cutting edge could be given or restored to a
tool by "tempering". Wrought iron is hardened by rapid heating and cooling. To
temper a blade , it is first heated, then the edge is quenched in the bosh. The
Smith watches the colours as the rest of the blade cools more slowly, and
quenches that at the critical moment. The hard edge can then be ground for
sharpness.
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Mandrel |
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